Expertly Designed, Tailored to Your Needs
We specialize in crafting solutions that perfectly align with your operations. Our tank and vessel products are engineered and built with rigorous attention, adhering to the latest standards and leveraging technological innovation and design expertise. Whether you need new equipment or prefer upgrades to your existing infrastructure, our professional fabrication services ensure that your requirements are met on-site or in-house. But our work doesn’t stop there. We partner with you throughout the entire process, offering preventative maintenance to extend product life and retrofitting services to match your changing needs. From design to implementation, DCI Inc. delivers the quality and service your business deserves.
Stainless Steel Tanks and Pressure Vessels
Our company offers a wide array of pressure vessels and tanks to serve diverse industry requirements. Our spec sheets below provide detailed information about each product, but here is a quick overview of different options:
Silo Tanks
- Sizes ranging from 4,000 to 80,000 gallons
- Meets strict 3A standards
- Features multi-layered insulation for consistent performance
Processors
- Sizes from 200 to 3,000 gallons
- Full sidewall and bottom heat transfer zones
- Adjustable removable agitation baffle
Dynamixers
- Sizes from 25 to 400 gallons
- Single-cup, double-cup, or single-cup with chopper blades agitation and atmospheric-rated tanks
- Designed for 50,000 cp max through 400-gallon capacity
Dynamixer Processors
- Sizes from 100 to 1,500 gallons
- Features insulating, sheathing, and single-cup, double-cup, or single-cup with chopper blades agitation
Fermenters
- Laboratory services (10 to 400 L WV) and Pilot series (60 to 300 L WV)
- 100% weld control via endoscopic examination with validation documentation
Horizontal Processing Tanks
- Innovative agitator coil design heats and cools without pumps
- Three-zone heating and cooling for heat-sensitive products
Crystallizers
- Models available between 2,000 and 20,000-gallon capacities
Portable Vessels
- Welded and removable top head options
Why Choose DCI Inc.?
DCI Inc. is a 100% employee-owned business. This unique ownership structure fosters unparalleled pride in every project we undertake, making sure your business gets the best possible solutions. In addition to partnering with a team that’s fully invested in its work, the benefits of partnering with us include:
- Custom Solutions – Our ability to tailor designs ensures compatibility with your specific operations.
- On-Site & Retrofit Services – We upgrade and fabricate tanks directly at your facility when needed.
- Preventative Maintenance – Extend the life of your equipment and enjoy peace of mind from minimized downtime.
- Expert Process Improvements – We identify inefficiencies and enhance your current workflows to ensure maximum productivity.
- Proven Results – Our previous clients consistently praise our commitment and expertise.
Rigorous Testing for Uncompromised Satisfaction
Customer satisfaction and safety is always a priority for us. Before shipping any equipment, we subject it to a series of robust factory tests to ensure top-notch quality and performance. By subjecting our equipment to these rigorous tests, we uphold our commitment to delivering reliable, high-quality tanks and vessels that meet and exceed industry standards. Your satisfaction and confidence in our products are critical to our success. Our comprehensive testing procedures include:
- PMI – Positive Material Identification – We conduct PMI tests to verify the materials used in the fabrication process, ensuring they meet the required specifications and standards.
- CIP Pre-Validation – Clean-in-Place (CIP) is a critical process in many industries. We perform pre-validation tests to confirm that our equipment is compatible with CIP procedures and can be efficiently cleaned and sanitized.
- Dye Penetrant Testing – This non-destructive testing method allows us to detect any surface defects or cracks that may compromise the integrity of the equipment. It ensures that our tanks and vessels are free from structural flaws.
- Hydro-Testing – Hydrostatic pressure testing is conducted to check the equipment’s strength and ability to withstand high pressures. This test evaluates the structural integrity and verifies that the equipment meets the required safety standards.
- Material Weld Finishes – We meticulously inspect the weld finishes to ensure they meet the highest quality standards. This examination guarantees the integrity and durability of the welded joints.
- Heat Transfer Surface Designs – For equipment that involves heat transfer, we scrutinize the surface designs to optimize heat transfer efficiency, ensuring optimal performance and energy efficiency.
Electropolishing Is Available on Units Up to 30,000 Gallons
Electropolishing offers several advantages that enhance the performance and longevity of our tanks and vessels. This additional service provides the following benefits:
- Removes Metallic and Non-Metallic Surface Inclusions – Electropolishing effectively eliminates surface imperfections, such as burrs, weld discoloration, and embedded contaminants, ensuring a smooth and pristine finish.
- Reduces the Exposed Product Contact Surface Area – By removing a thin layer of material through electropolishing, the exposed product contact surface area is reduced. This minimizes the risk of product adhesion, contamination, and corrosion, enhancing sanitation and product purity.
- Enhances Surface Cleanability – Electropolishing creates a microscopically smoother surface, making it easier to clean and maintain hygienic conditions. The improved cleanability helps prevent product buildup and ensures compliance with strict industry regulations.
- Improves Life Expectancy of the Vessel – The electropolishing process enhances the corrosion resistance of the tank or vessel, extending its life expectancy. This results in more durable and reliable equipment, reducing the need for frequent repairs or replacements.
- Provides Passive Product Contact Surfaces – Electropolishing creates a passive surface layer that is resistant to chemical reactions and avoids potential contamination risks. This ensures that the product remains in a pristine condition, free from any unwanted reactions or interactions.
By offering electropolishing as an additional service, we go the extra mile to provide tanks and vessels that meet your specifications and deliver exceptional performance, longevity, and product integrity.
Industries We Proudly Serve
From pharmaceuticals to wine, we serve a wide array of industries with tailored solutions for every unique application. Some of the industries we cater to include:
We also offer other products to complete your setup, including agitators, mixers, parts, custom-engineered equipment, and our online catalog for easy browsing and ordering.
Comprehensive Services for Complete Confidence
DCI Inc.’s full suite of services ensures your business receives expert support, no matter the challenge or operation need. Don’t hesitate to contact us for help with any of the following:
Get in Touch for More Information
Your business deserves the best stainless tanks and pressure vessels, and DCI Inc., along with CPS and SSWI, is ready to deliver. From innovative products to unmatched customer service, we’re your partner for success. Contact us today to learn more about our products and services, and how we can help optimize your operations.
