At DCI, Inc., we help you boost throughput and operational efficiency with advanced controller/automation and vessel upgrades. Whether you’re running a university lab or a cGMP-validated system, our experts will evaluate your current setup—automation, vessels, and skids—and recommend solutions to enhance performance, no matter the original manufacturer.
Control Retrofits & Tank Upgrades
We specialize in upgrading outdated systems to improve throughput and efficiency, from retrofitting older SIP culture systems and unsupported analog controllers to replacing inefficient manual valves and resolving contamination challenges. We focus especially on the replacement of proprietary systems, so the customer has total control of the spare parts supply and easy access and management of the new equipment.
Our 8-Step Upgrade Process
Our comprehensive, eight-step upgrade process ensures we identify your needs and deliver the optimal solutions for system performance:
- Initial system review and assessment of existing components
- Process evaluation
- Preliminary control system design
- Retrofit proposal and options
- Hardware reconditioning
- Software programming
- Automation assessment
- Factory and/or on-site testing
Custom Skid Solutions
Whether you need a brand-new skid, a refurbished system, or a mobile skid conversion, we can build or rejuvenate skids to meet your evolving needs. Our state-of-the-art manufacturing facility in St. Cloud, Minnesota, is equipped to handle all aspects of skid construction and reconditioning, may even include provisions for possible future adjustments for special requirements.
- New Skids: Tailor-made designs for your specific needs
- Skid Reconditioning: Breathe new life into your existing equipment
- Mobile Skid Conversion: Flexibility for research and development needs
Pressure Vessel/Tank Upgrades and Modifications
Our team can modify, refinish, or repair your existing vessels to better align with your changing workflow. Whether it’s adding ports, baffles, or other enhancements, we can make upgrades both on-site and at our manufacturing facility, whatever suits your timelines and needs best.
- Vessel modifications and repairs
- Additional ports and baffles
- On-site or in-house upgrades
Non-Proprietary Control/Automation System Options
We offer a wide range of non-proprietary control/automation systems that fit your requirements, backed by one of the largest controls divisions in the industry. During our initial review, we assess which options best suit your needs. Control system options include:
- Programmable logic-based controls
- PC-based controls
- Color touchscreens/HMI
- Alarms
- NIR sensors
- Optical density measurements
- Mass flow controllers
- Off-gas analyzers
Testing, Training, and Installation
After upgrading or reconditioning your equipment, we conduct extensive factory testing to ensure everything runs at peak performance before delivery and installation. Our services include:
- Rigorous system testing at our facility
- On-site installation and training for seamless integration
- Continuous support and maintenance options
Contact DCI, Inc. today to learn more about how we can help you optimize your equipment and streamline your operations with our advanced upgrades and custom solutions.
